In recent years, Longquan City has vigorously promoted the digitalization process of the auto parts industry around "digital industrialization and industrial digitalization", using "numbers" to activate the productivity of the auto parts industry.
Zhejiang Sandian Automobile Air Conditioning Compressor Co., Ltd.
Walking into the production workshop of Zhejiang Sandian Automobile Air Conditioning Compressor Co., Ltd., there is a large screen full of data in different areas, flashing the operation of each machine, and the number of production plans, completion numbers, efficiency, and error rates are clear at a glance.
After the digital transformation of the workshop, the status of relying on manual meter reading and electronic form recording in the past has been changed. The equipment of each process is networked, and the real-time collection and transmission of equipment data in the whole process has been realized.
The company’s production efficiency has increased by 27.5%, operating costs have been reduced by 30.5%, product development cycles have been shortened by 45%, and the rate of defective products has been reduced by 21.7%.
"In the past two years, we have introduced MES systems, ERP systems, etc., to achieve continuous data collection, storage and submission, helping companies optimize factory resource allocation and production processes and processes.
Since the beginning of this year, the workshop has newly added agv unmanned car, intelligent tool magazine and other equipment. "
▲ ERP/MES system outsourcing intelligent monitoring platform
▲agv unmanned car and intelligent tool library
Zhuo Cong, assistant to the general manager of the enterprise, said that digital transformation is not only about introducing high-end equipment, but also using data to refine management decisions and make data the productivity of the enterprise.
Zhejiang Sandian Automobile Air Conditioning Compressor Co., Ltd. has an annual output value growth of more than 30%. Shortlisted in the province's "Future Factory" scenario application pilot enterprises list, and continue to develop in the direction of digitization, intelligence, and greenization.
Zhejiang Xinjin Air Conditioning Equipment Co., Ltd.
▲The worker scans the QR code to know whether the finished product process is qualified, and realizes automatic storage in and out of the warehouse
In recent years, on the basis of digital transformation, enterprises have realized digital warehousing transformation, carried out scientific management of cargo locations and goods, formed a digital map of the warehouse, increased the utilization rate of the warehouse, and improved the efficiency.
Entering the production workshop, there is an operation display screen on each machine, which displays output, pass rate, process drawing, etc., which can guide the production of the machine. When a worker finds a problem in a certain process when entering the warehouse, he can scan the QR code at the display screen to verify the details.
Enterprise Equipment Engineer Zhang Ran
"Through digital transformation, we have realized real-time feedback of equipment data, can trace back and accurately locate where the problem occurs, and then make timely adjustments and treatments, and monitor the product production process through the entire process, ensuring that the product qualification rate reaches 100%."
At present, the company has realized the data exchange between the production assembly line and the inspection line. Next, the company will also connect the machining center CNC machine tools to the network for more scientific and unified planning and management
Longquan City is also gradually launching the auto parts cloud platform
Construction of industrial Internet platform and other projects in the auto parts industry
Leading more companies to gradually move towards the track of intelligent manufacturing
▲Auto Parts Cloud Platform of Southwest Zhejiang Science and Technology Base
Auto parts cloud platform is mainly divided into government end and enterprise end. The government end can see the production, sales, and development trends of cloud companies, which is conducive to industry research and judgment; the enterprise end can enjoy policy interpretation, project declaration, legal services, and market development. , Technical support, data support, non-ferrous metal market, and a series of innovative services related to big data.
In the view of staff Zhang Liling, the platform, as an intermediary, is an effective bridge connecting the government and enterprises, realizing the data interconnection between the two parties, and providing better support for industrial services.
At present, the auto parts cloud platform has basically completed the adjustment and optimization, and has been put into trial operation, focusing on enterprise needs and development difficulties, and opened 37 application modules.
As of the end of July, two-thirds of the city's auto parts companies, about 110 have completed registration, and the average daily visit volume is nearly 300, which has initially formed a platform effect.
Since July, Longquan City has also gradually carried out on-site diagnosis of the intelligent technology transformation of the automotive air-conditioning parts industry by industry, and formed a written diagnosis report for the company on the status of intelligent production of the enterprise, existing problems and suggestions for the next transformation.
Promote more enterprises, complete automation, digitization, and intelligent transformation, use data to activate enterprise productivity, and bring benefits and value creation to more enterprises.